Digital Manufacturing, Simulation & Validation

SCICUS International

Manufacturing planning, simulation, and validation are central to ensuring production readiness in complex engineering programmes. SCICUS enables manufacturing processes to be designed, simulated, and validated virtually before execution on the shop floor, improving accuracy, safety, and operational efficiency. By connecting product definition data with production planning and execution requirements, SCICUS helps organisations optimise manufacturing operations while preserving lifecycle governance and configuration control. This approach delivers a new level of manufacturing readiness—where virtual validation supports reliable and programme-driven execution.

Digital Manufacturing Planning & Simulation Services

  1. Programme-Specific Manufacturing Planning: Every programme has unique production constraints and quality requirements. SCICUS delivers digital manufacturing planning tailored to programme architectures, enabling structured process definition, tooling strategies, and resource planning aligned with design intent and lifecycle governance.
  1. Virtual Factory and Line Layout Validation: SCICUS enables virtual validation of factory layouts and production lines, allowing teams to evaluate equipment placement, material flow, and workspace utilisation before physical deployment. This reduces layout errors, rework, and production bottlenecks.
  1. Automation and Assembly Logic Simulation: We simulate automation sequences, robotic operations, and assembly logic to verify production feasibility and cycle times. Digital validation ensures that manufacturing systems operate as intended under real-world constraints.
  1. Human Workstation and Ergonomics Analysis: SCICUS enables digital evaluation of human workstations to assess reach, posture, safety, and task efficiency, ensuring compliance with ergonomics and safety standards before physical implementation.

Manufacturing Validation Excellence

  1. Assembly and Disassembly Process Validation: SCICUS enables virtual validation of assembly and disassembly sequences to ensure that build order, tooling access, and maintenance operations are optimised and error-free before shop-floor execution. 
  1. Manufacturability and Process Verification: Digital manufacturing validation helps identify manufacturability issues early by verifying process plans, tolerances, and interfaces against product definitions, reducing downstream production risks.
  1. Structured Testing and Validation: SCICUS enforces structured manufacturing validation through simulation, rule-based checks, and controlled data flows to ensure production readiness and compliance with programme requirements.

SCICUS enables integrated mechanical and electrical co-design within a governed digital engineering framework—ensuring that design data is accurate, coordinated, and ready for long-term programme execution.

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